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A gripper is a device that enables the robots to lift the objects and hold them effectively. The grippers, along with industrial robot arms, help the manufacturers to automate their processes like inspection, assembling, and picking and placing the things efficiently. You can consider a gripper like a human hand that meets a wide range of responsibilities like material handling, stacking, and handling different industrial environment items.
The robot gripper module is the key configurability of the automation system. Moreover, it is an actuator which grasps the objects with its jaws and picks and transfers the object by the robot. The grippers are mounted at the end of the robot and specifically chosen to carry out various tasks. As robot gripper design is an essential device in the industrial process, While selecting the type of gripper for a specific project, it is essential to consider key factors such as:
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It is one of the crucial factors to consider in the gripper design process as it determines the available space required to grasp the objects without any interference.
Power types of different varieties are used for driving the gripper actuation, and it can be of two types as pneumatic and electric. The pneumatic grippers utilize compressed air to drive a cylinder mechanism inside the gripper body and translate the motion for effective jaw movements. Pneumatic grippers are widely used in industrial environments considering the wide availability of compressed air and its simple on-off action.
On the other hand, electric grippers use servos and other types of motors for effective jaw movements. Such motors are highly effective for environments where there is a shortage of compressed air. However, electric grippers most of the time seek external controllers and power-related equipment for easier operation and programming.
It is also important for the safety and functionality of the gripping system. While moving the objects with higher speed, it is essential to help smaller gripping size. On the other hand, it is also crucial to have adequate space in the gripper to hold the objects for the entire duration of the motion.
Maintenance of the grippers depends on the gripper style, and you should focus on it for the longevity of the system and efficient running. You should lubricate the grippers to protect them from all the wear and tears and also maintain the cleanliness of the gripper moving parts. Effective maintenance of the gripper also enhances its lifecycle rating.
The types of robot grippers include servo-electric grippers, Two-finger grippers, Three-finger grippers, and pneumatic grippers. The servo-electric grippers feature both an electric motor and a controller. In this, the controller offers a signal for generating the force, position, or even the robot's speed.
A two-finger gripper is primarily used in manufacturing units and useful in carrying our smaller jobs. However, such grippers are not quite flexible to work with different shapes and sizes.
The three-finger grippers feature three jaws that hold the items in the center and are mainly used for round or cylindrical items.
Pneumatic grippers work on compressed air and pistons and are completely different from electric grippers. It requires a continuous air supply which triggers the gripper to hold the items. Such grippers open and leave the items once the pressure gets released.
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